Tadeusz Rozwoda

Lean activity in production process - mostly in Warehouse:
- raw material flow (high runners, low runners, strangers)
- layout (location, designation); warehouse capacity vs production capacity
- production processes - operator description, process description
- material orders; consumption etc.

New system for Competitive Analysis. Market, structural, material, process (including new technology) analysis to collect VALUE PROPOSITION for each Customer

2006-2007 (ME Leader) Project consolidation in one selected plant. Very limited timing and communication protocol.

2004-2006 (AME) Gather the best practice processess (Bill of Process) as a part of Global Engineering System and Change Management, share process knowledge between all Delphi manufacturing sites. Provide technical support and coordination for Delphi Energy & Chassis manufacturing plants worldwide in dampers & modules production.
Cost estimations for new programs, with focus on Customer requirements, capacity availability and different location possibility.

Set new production processes in manufacturing plant:
- cost study
- appropriation requests
- RFQ
- machine ordering and development
- machine qualification
- machine and process relocation
- set in the process: operator training, process documentation; process KPI.

2002-2003 (ME) New projects implementation in Puerto Real, Spain for Customers in Germany, UK, Belgium and Australia. Starting from detail cost study, request for founds spendings (AR), new equipment specification, sourcing, machines qualification and run at the production plant with focus on volume, cost and quality aspects. Timing provided for all new purchased components to achieve Customer milestones (of-tool samples, PPAP, R&R, SOP). Regular reporting for all divisional units and Customer (Supplier quality dep.)


2000-2001 (ME) Production process implementation on Krosno, Poland for French customers – Damper products. Responsible for cost studies for assembly equipment, process flow analysis, PFMEA and control plans.

1999-2000 Training in Spain and France